제품 설명
Tractor Transmission Shaft PTO Shaft for Agricultural Machine
Durable Transmission Shaft Made of aluminum alloy with excellent quality and carefully selected materials,the hot head greatly extends its service life.
Application Scope for PTO Shafts
Various types of agricultural machinery transmission shafts, with a wide range of product uses, which are mainly suitable for agricultural tractors,micro tillers,rotary tillers,seeders,fertilizer spreaders,lawn mowers,baling machines,grass bales and so on.
| 시리즈 | D(mm) | W(mm) | 540 | 1000 | ||||
| CV | KW | NM | CV | KW | NM | |||
| 1S | 22.0 | 54.0 | 16 | 12 | 210 | 25 | 18 | 172 |
| 2S | 23.8 | 61.3 | 21 | 15 | 270 | 31 | 23 | 220 |
| 3S | 27.0 | 70.0 | 30 | 22 | 390 | 47 | 35 | 330 |
| 4S | 27.0 | 74.6 | 35 | 26 | 460 | 55 | 40 | 380 |
| 5S | 30.2 | 80.0 | 47 | 35 | 620 | 74 | 54 | 520 |
| 6S | 30.2 | 92.0 | 64 | 47 | 830 | 100 | 74 | 710 |
| 7S | 30.2 | 106.5 | 75 | 55 | 970 | 118 | 87 | 830 |
| 8S | 35.0 | 106.5 | 95 | 70 | 1240 | 150 | 110 | 1050 |
| 9S | 41.0 | 108.0 | 120 | 88 | 1560 | 190 | 140 | 1340 |
회사 소개
Shuoxin, Sure thing.
ZheJiang Shuoxin Machinery Manufacturing Co., Ltd has been in the agricultural machinery industry for more than 30 years, the product range covering spraying machines, fertilizer spreaders, manure spreaders, mowers, rakes, land levellers and so on. In the 30 years’ service for agriculture field, Shuoxin has grown into an enterprise that integrates multiple business modules such as Design, Manufacture, Service and Information Survey. Shuoxin agricultural machinery have done a important work to nutrition supply and plant diseases & insect pests control for crops such as wheat, cotton, corn, rice, orchards and vegetables. With the ISO System certificates and CE production certificates, Cooperating with Shuixin can guarantee the partners with advanced machine products, reduced labor cost, improved work efficiency and promoted product revenue.
Certifications
Product packaging
Iron Farme Packing
All the machines are fixed in the Iron Frame by steel wire, the Frame use the steel which is thicker than 3mm. Strong enough to carry and protect the machine.
Black plastic film will also protect the machine from rain and sun shine.
All the frames is welded according to the machine size, to make sure the minimum size and weight.
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| 유형: | Shaft |
|---|---|
| 용법: | Tillage, Harvester, Planting and Fertilization |
| 재료: | Iron |
| 전원 공급원: | Tractor |
| Weight: | 6kg |
| After-sales Service: | Online Service |
| 맞춤 설정: |
사용 가능
| 맞춤형 요청 |
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PTO 샤프트의 수명을 연장하는 데 필수적인 유지 관리 방법에는 어떤 것들이 있습니까?
동력인출장치(PTO) 축을 적절하게 관리하고 정기적으로 유지보수하는 것은 축의 수명을 연장하고 최적의 성능을 보장하는 데 매우 중요합니다. 필수적인 유지보수 절차를 따르면 조기 마모를 방지하고 잠재적인 문제를 조기에 발견하여 PTO 축의 수명을 극대화할 수 있습니다. 다음은 고려해야 할 몇 가지 주요 유지보수 절차입니다.
1. 정기 점검: PTO 샤프트에 손상, 마모 또는 정렬 불량 징후가 있는지 확인하기 위해 정기적인 육안 검사를 수행하십시오. 균열, 찌그러짐, 휘어진 부분 또는 느슨한 부품이 있는지 살펴보십시오. 유니버설 조인트, 커플링 메커니즘, 보호 가드 및 기타 관련 부품을 검사하십시오. 비정상적인 소음, 진동 또는 성능 변화에 주의하십시오. 이러한 증상은 점검이 필요한 근본적인 문제를 나타낼 수 있습니다.
2. 윤활: PTO 샤프트의 원활한 작동과 수명 연장을 위해서는 적절한 윤활이 필수적입니다. 제조사의 윤활 주기 권장 사항을 준수하고 권장 윤활유를 사용하십시오. 유니버설 조인트, CV 조인트(해당되는 경우) 및 기타 움직이는 부품에 명시된 대로 윤활유를 도포하십시오. 윤활유 레벨을 정기적으로 점검하고 필요한 경우 보충하십시오. 사용하는 윤활유가 샤프트 재질과 호환되는지 확인하고, 마모나 손상을 유발할 수 있는 먼지나 이물질을 끌어들이지 않는지 확인하십시오.
3. 청소: PTO 샤프트를 깨끗하게 유지하고 먼지, 이물질 및 기타 오염 물질이 쌓이지 않도록 하십시오. 브러시나 압축 공기를 사용하여 쌓인 먼지, 그리스 또는 잔여물을 정기적으로 제거하십시오. 특히 유니버설 조인트와 샤프트가 다른 부품에 연결되는 부분을 꼼꼼하게 청소해야 합니다. 청소를 통해 마모를 가속화하고 샤프트 성능을 저하시킬 수 있는 마모성 입자의 축적을 방지할 수 있습니다.
4. 경비원 점검 및 유지보수: 보호 가드와 실드가 제자리에 단단히 고정되어 있고 손상되지 않았는지 정기적으로 점검하십시오. 가드는 회전축과의 우발적인 접촉을 방지하고 부상 위험을 최소화하는 데 중요한 역할을 합니다. 손상되었거나 누락된 가드는 즉시 수리하거나 교체하십시오. 가드가 올바르게 정렬되어 있고 PTO 샤프트의 모든 움직이는 부품을 충분히 덮고 있는지 확인하십시오.
5. 토크 및 체결 부품 점검: PTO 샤프트 및 관련 부품을 고정하는 볼트와 너트 등의 체결 부품의 토크를 주기적으로 점검하십시오. 시간이 지남에 따라 진동 및 정상 작동으로 인해 이러한 체결 부품이 느슨해져 샤프트의 안전성이 저하될 수 있습니다. 제조업체에서 제공하는 적절한 토크 사양을 사용하여 올바르게 조여주십시오. 체결 부품의 조임 상태를 정기적으로 확인하고 필요한 경우 다시 조여주십시오.
6. 전단 볼트 또는 슬립 클러치 유지보수: PTO 샤프트에 전단 볼트 또는 슬립 클러치 메커니즘이 포함되어 있는 경우, 이러한 장치가 제대로 작동하는지 확인하십시오. 전단 볼트에 마모 또는 손상 흔적이 있는지 검사하고 필요한 경우 교체하십시오. 슬립 클러치가 적절하게 조정되어 원활하게 작동하는지 점검하십시오. 구동계 부품을 효과적으로 보호하려면 이러한 안전 장치의 유지 보수 및 조정에 대한 제조업체의 권장 사항을 따르십시오.
7. 올바른 보관 방법: PTO 샤프트를 사용하지 않을 때는 깨끗하고 건조한 곳에 보관하십시오. 샤프트가 습기, 극한 온도 및 부식성 물질에 노출되지 않도록 보호하십시오. 가능하면 샤프트가 휘거나 변형되지 않도록 수직으로 보관하십시오. 먼지, 오물 및 기타 잠재적인 손상 원인으로부터 샤프트를 보호하기 위해 보호 커버나 케이스를 사용하는 것을 고려하십시오.
8. 운영자 교육: PTO 샤프트의 올바른 작동, 유지보수 및 안전 절차에 대한 적절한 교육을 작업자에게 제공하십시오. 정기적인 점검, 윤활 및 권장 유지보수 지침 준수의 중요성에 대해 교육하십시오. 추가 손상을 방지하고 적시에 수리 또는 조정이 이루어지도록 작업자가 이상 징후나 우려 사항을 즉시 보고하도록 장려하십시오.
9. 제조업체 및 전문가 지침: PTO 샤프트 모델별 유지보수 방법에 대해서는 제조업체의 지침 및 권장 사항을 참조하십시오. 또한 PTO 샤프트 유지보수에 정통한 전문가 또는 공인 서비스 기술자에게 문의하십시오. 이들은 특정 PTO 샤프트에 적합한 최적의 유지보수 방법을 구현하는 데 귀중한 정보와 도움을 제공할 수 있습니다.
이러한 유지보수 방법을 따르면 PTO 샤프트의 수명을 연장하고 성능을 최적화하며 예기치 않은 고장이나 값비싼 수리 가능성을 줄일 수 있습니다. 정기적인 점검, 윤활, 청소, 보호 장치 유지보수, 토크 점검 및 적절한 보관은 PTO 샤프트의 수명과 신뢰성을 보장하는 데 필수적입니다.
What safety precautions should be followed when working with PTO shafts?
Working with Power Take-Off (PTO) shafts requires strict adherence to safety precautions to prevent accidents and ensure the well-being of individuals operating or working in the vicinity of the equipment. PTO shafts involve rotating machinery and can pose significant hazards if not handled properly. Here are several important safety precautions that should be followed when working with PTO shafts:
1. Familiarize Yourself with the Equipment: Prior to operating or working near a PTO shaft, it is crucial to thoroughly understand the equipment’s operation, including the specific PTO shaft configuration, safety features, and any associated machinery. Read and follow the manufacturer’s instructions and safety guidelines pertaining to the PTO shaft and associated equipment. Training and familiarity with the equipment are essential to ensure safe practices.
2. Wear Appropriate Personal Protective Equipment (PPE): When working with PTO shafts, individuals should wear appropriate personal protective equipment to minimize the risk of injury. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE protects against potential hazards such as flying debris, noise, and accidental contact with rotating components.
3. Guarding and Shielding: Ensure that the PTO shaft and associated machinery are equipped with appropriate guarding and shielding. Guarding helps prevent accidental contact with rotating parts, reducing the risk of entanglement or injury. PTO shafts should have guard shields covering the rotating shaft and any exposed universal joints. Machinery driven by the PTO shaft should also have adequate guarding in place to protect against contact with moving parts.
4. Securely Fasten and Align PTO Shaft Components: Before operating or connecting the PTO shaft, ensure that all components are securely fastened and aligned. Loose or misaligned components can lead to shaft dislodgement, imbalance, and potential failure. Follow the manufacturer’s guidelines for proper installation and tightening of couplings, yokes, and other connecting points. Proper alignment is crucial to prevent excessive stress, vibrations, and premature wear on the PTO shaft and associated equipment.
5. Avoid Loose Clothing and Jewelry: Loose clothing, jewelry, or other items that can become entangled in the PTO shaft or associated machinery should be avoided. Secure long hair, tuck in loose clothing, and remove or properly secure any dangling accessories. Loose items can get caught in rotating parts, leading to serious injury or entanglement hazards.
6. Do Not Modify or Remove Safety Features: PTO shafts are equipped with safety features such as guard shields, safety covers, and torque limiters for a reason. These features are designed to protect against potential hazards and should not be modified, bypassed, or removed. Altering or disabling safety features can significantly increase the risk of accidents and injury. If any safety features are damaged or not functioning correctly, they should be repaired or replaced promptly.
7. Shut Down Power Source Before Maintenance: Before performing any maintenance, repairs, or adjustments on the PTO shaft or associated machinery, ensure that the power source is completely shut down and disconnected. This includes turning off the engine, disconnecting power supply, and engaging any safety locks or mechanisms. Lockout/tagout procedures should be followed to prevent accidental energization or startup during maintenance activities.
8. Regular Maintenance and Inspection: Regular maintenance and inspection of the PTO shaft and associated equipment are vital for safe operation. Follow the manufacturer’s recommended maintenance schedule and perform routine inspections to identify any signs of wear, damage, or misalignment. Lubricate universal joints as per the manufacturer’s guidelines to ensure smooth operation. Promptly address any maintenance or repair needs to prevent potential hazards.
9. Training and Communication: Ensure that individuals operating or working near PTO shafts receive proper training on safe work practices, hazard identification, and emergency procedures. Promote clear communication regarding the presence and operation of PTO shafts to prevent accidental contact or interference. Establish effective communication methods, such as signals or radios, when working in teams or near noisy equipment.
10. Be Aware of Surroundings: Maintain situational awareness when working with PTO shafts. Be mindful of the location of bystanders, obstacles, and potential hazards. Ensure a clear and safe work area around the PTO shaft. Avoid distractions and focus on the task at hand to prevent accidents caused by inattention.
By following these safety precautions, individuals can minimize the risk of accidents and injuries when working with PTO shafts. Safety should always be the top priority to ensure a safe and productive work environment.
Can you explain the different types of PTO shafts and their applications?
PTO shafts (Power Take-Off shafts) come in various types, each designed for specific applications and requirements. The different types of PTO shafts offer versatility and compatibility with a wide range of machinery and implements. Here’s an explanation of the most common types of PTO shafts and their applications:
1. Standard PTO Shaft: The standard PTO shaft, also known as a splined shaft, is the most common type used in agricultural and industrial machinery. It consists of a solid steel shaft with splines or grooves along its length. The standard PTO shaft typically has six splines, although variations with four or eight splines can be found. This type of PTO shaft is widely used in tractors and various implements, including mowers, balers, tillers, and rotary cutters. The splines provide a secure connection between the power source and the driven machinery, ensuring efficient power transfer.
2. Shear Bolt PTO Shaft: Shear bolt PTO shafts are designed with a safety feature that allows the shaft to separate in case of overload or sudden shock to protect the driveline components. These PTO shafts incorporate a shear bolt mechanism that connects the tractor’s power take-off to the driven machinery. In the event of excessive load or sudden resistance, the shear bolt is designed to break, disconnecting the PTO shaft and preventing damage to the driveline. Shear bolt PTO shafts are commonly used in equipment that may encounter sudden obstructions or high-stress situations, such as wood chippers, stump grinders, and heavy-duty rotary cutters.
3. Friction Clutch PTO Shaft: Friction clutch PTO shafts feature a clutch mechanism that allows for smooth engagement and disengagement of the power transfer. These PTO shafts typically incorporate a friction disc and a pressure plate, similar to a traditional vehicle clutch system. The friction clutch allows operators to gradually engage or disengage the power transfer, reducing shock loads and minimizing wear on the driveline components. Friction clutch PTO shafts are commonly used in applications where precise control of power engagement is required, such as in hydraulic pumps, generators, and industrial mixers.
4. Constant Velocity (CV) PTO Shaft: Constant Velocity (CV) PTO shafts, also known as homokinetic shafts, are designed to accommodate high angles of misalignment without affecting power transmission. They use a universal joint mechanism that allows for smooth power transfer even when the driven machinery is at an angle relative to the power source. CV PTO shafts are frequently used in applications where the machinery requires a significant range of movement or articulation, such as in articulated loaders, telescopic handlers, and self-propelled sprayers.
5. Telescopic PTO Shaft: Telescopic PTO shafts are adjustable in length, allowing for flexibility in equipment configuration and varying distances between the power source and the driven machinery. They consist of two or more concentric shafts that slide within each other, providing the ability to extend or retract the PTO shaft as needed. Telescopic PTO shafts are commonly used in applications where the distance between the tractor’s power take-off and the implement varies, such as in front-mounted implements, snow blowers, and self-loading wagons. The telescopic design enables easy adaptation to different equipment setups and minimizes the risk of the PTO shaft dragging on the ground.
6. Gearbox PTO Shaft: Gearbox PTO shafts are designed to adapt power transmission between different rotational speeds or directions. They incorporate a gearbox mechanism that allows for speed reduction or increase, as well as the ability to change rotational direction. Gearbox PTO shafts are commonly used in applications where the driven machinery requires a different speed or rotational direction than the tractor’s power take-off. Examples include grain augers, feed mixers, and industrial equipment that requires specific speed ratios or reversing capabilities.
It’s important to note that the availability and specific applications of PTO shaft types may vary based on regional and industry-specific factors. Additionally, certain machinery or implements may require specialized or custom PTO shafts to meet specific requirements.
In summary, the different types of PTO shafts, such as standard, shear bolt, friction clutch, constant velocity (CV), telescopic, and gearbox shafts, offer versatility and compatibility with various machinery and implements. Each type of PTO shaft is designed to address specific needs, such as power transfer efficiency, safety, smooth engagement, misalignment tolerance, adaptability, and speed/direction adjustment. Understanding the different types of PTO shafts and their applications is crucial for selecting the appropriate shaft forthe intended machinery and ensuring optimal performance and reliability.
editor by CX 2024-05-09
