Deskripsi Produk

 

Quality Shaft Selection: Drive, Gear, Cardan, Transmission, Rotor, Propeller, Motor, Spline, Axle, Steel, Flexible, and PTO Shafts Available

Materials Carbon steel: 10#, 18#, 1018, 22#, 1571, 40Cr, 45#, 1045, 50#, 55#, 60#, 65Mn, 70#, 72B, 80#, 82B
Alloy Structure Steel: B7, 20CrMo, 42Crmo, SCM415, SCM440, 4140
High-carbon chromium bearing steel: GCr15, 52100, SUJ2
Free-cutting steel: 12L14, 12L15
Stainless steel: 1Cr13, 2Cr13, 3Cr13, 4Cr13, 1Cr17, SUS410, SUS420, SUS430, SUS416, SUS440C, 17-4, 17-4PH, 130M, 200, 201, 202, 205, 303, 303Cu, 304, 316, 316L
Aluminum grade: 6061, 6063
Brass: Hpb58-2.5 (C38000), Hpb59-1 (C37710), Hpb61-1 (C37100), Hpb62-0.8 (C35000), Hpb63-0.1 (C34900), Hpb63-3 (C34500), H60, H62, H63, H65

 
Diameter Ø0.3-Ø25
Diameter tolerance 0.002mm
Roundness 0.0005mm
Roughness Ra0.05
Straightness 0.005mm
Kekerasan:  HRC/HV
Length 2mm-1000mm
Heat treatment 1. Oil Quenching
2. High frequency quenching
3. Carburization
4. Vacuum Heat treatment
5. Mesh belt CHINAMFG heat treatment
Surface treatment 1. Plating nickel
2. Plating zinc
3. Plating passivation
4. Plating phosphating
5. Black coating
6. Anodized treatment
Package Plastic bags inside and standard cartons outside.
Shipment by pallets or according to customer’s packing specifications.
Warranty Policy We confirm our qualities satisfy to 99.9%, and have 6-month quality warranty 
After Sales Service We will follow up the requst strictly for customers and will help customers solve problems after sale. 

Swiss High-Precision CNC Machining Process

 

Other Category From Cold Forging Process

Company Profile

HangZhou CHINAMFG is an integrated manufacturing and trading enterprise with over 30 years of experience. We specialize in providing customized solutions for non-standard fasteners, CNC machined parts, stamping parts, and other metal products. With a sprawling facility covering an area of 5,500 square meters, we have 3 workshops including cold heading, stamping, and cnc machining. 

At Hanyee Metal, we take pride in our commitment to delivering high-quality products and tailor-made solutions to meet our customers’ specific needs. Our team of skilled professionals ensures precision and CHINAMFG in every aspect of the manufacturing process. Whether it’s fasteners for unique applications, intricately machined parts, or precision-stamped components, we have the capabilities to exceed your expectations.

Hanyee’s products exporting to more than 30 countries, especially in North American and European markets. Being the supplier for famous brands like : ITW, Ruen, Infenion, WMG,Fnox, ects. many years. 

inspection

Exhibiting

Customer reception

Packaging and transportation

 

Customer feedback

FAQ

Q: Please send your price list for our reference.

A: We do not have standard price list because we produce according to customer design.
We can provide the quotation for your inquiries in a shortest possible time.

Q:Please quote the price for me
A: Our standard response time is 2 working hours, once you confirm the demand and drawing we shall provide the quote within 12 working hours.

Q:Can I get some sample?
A: Sure. We believe sample order is a good way to start our cooperation.
  If it is a standard product, it would be for free but freight on your account.
  If customized, we shall prepare the sample after receipt of development cost.

Q: Have FASTENERS 100% assembled well in stock?
A: Some of standard size is in stock. Most is OEM item out of stock.

Q: Could I use my own LOGO or design on goods?
A: Yes, Customized logo and design on mass production are available.

Q: What is the delivery time?
A: Our lead time for samples is 1 week; 15-30 days for mass production. It is usually according to the quantity and items.

Q:What payment do you accept?
A: We accept T/T, West Union,L/C,Trade Assurance in Alibaba.

Q: Can I trust you?
A: Absolutely! We are “Made In China” & “Alibaba” verified supplier.

Q: May I visit your factory?
A: You are welcome to visit us anytime. We can also pick you up from nearest airport and Train station.

 

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poros PTO

Apakah poros PTO dapat diadaptasi untuk digunakan baik di lingkungan pertanian maupun industri?

Ya, poros PTO (Power Take-Off) dapat diadaptasi untuk digunakan baik di lingkungan pertanian maupun industri. Meskipun poros PTO umumnya dikaitkan dengan mesin pertanian, komponen ini serbaguna dan dapat digunakan dalam berbagai aplikasi di luar sektor pertanian. Dengan modifikasi dan pertimbangan yang tepat, poros PTO juga dapat secara efektif mentransfer daya di lingkungan industri. Berikut penjelasan rinci tentang bagaimana poros PTO dapat diadaptasi untuk penggunaan pertanian dan industri:

1. Desain Poros PTO Standar: Poros PTO memiliki desain standar yang memungkinkan kompatibilitas dan pertukaran di berbagai peralatan dan mesin. Standardisasi ini memungkinkan poros PTO digunakan dalam berbagai aplikasi, termasuk di lingkungan pertanian dan industri. Komponen dasar poros PTO, seperti sambungan universal, poros beralur, dan pelindung, tetap konsisten, terlepas dari aplikasi spesifiknya. Konsistensi ini memungkinkan adaptasi dan integrasi yang mudah ke dalam berbagai mesin dan peralatan.

2. Panjang dan Ukuran Poros: Poros PTO dapat disesuaikan panjang dan ukurannya untuk memenuhi kebutuhan spesifik baik di lingkungan pertanian maupun industri. Panjang poros dapat disesuaikan untuk mengakomodasi jarak yang berbeda antara sumber daya dan mesin yang digerakkan. Fleksibilitas ini memungkinkan transmisi daya yang optimal dan memastikan kompatibilitas dengan berbagai konfigurasi peralatan. Demikian pula, ukuran poros PTO, termasuk diameter dan spesifikasi poros beralur, dapat disesuaikan untuk memenuhi kebutuhan torsi dan daya dari berbagai aplikasi, baik di bidang pertanian maupun industri.

3. Kebutuhan Daya: Poros PTO dirancang untuk mentransfer daya dari sumber daya ke mesin yang digerakkan. Dalam lingkungan pertanian, sumber daya biasanya berupa traktor atau kendaraan pertanian lainnya, sedangkan dalam lingkungan industri, dapat berupa mesin, motor, atau unit daya khusus untuk industri tersebut. Poros PTO dapat disesuaikan untuk menangani berbagai kebutuhan daya dengan mempertimbangkan faktor-faktor seperti kapasitas torsi, kecepatan putaran, dan tuntutan spesifik dari mesin atau peralatan yang digerakkan. Dengan memilih poros PTO yang tepat berdasarkan kebutuhan daya, poros tersebut dapat secara efektif mentransfer daya baik dalam aplikasi pertanian maupun industri.

4. Pertimbangan Keselamatan: Keselamatan merupakan aspek penting dalam desain dan penggunaan poros PTO, terlepas dari aplikasinya. Poros PTO dilengkapi dengan fitur keselamatan seperti pelindung dan perisai untuk mencegah kontak yang tidak disengaja dengan komponen yang berputar. Langkah-langkah keselamatan ini sangat penting dalam lingkungan pertanian dan industri untuk meminimalkan risiko terjerat, cedera, atau kerusakan. Mengadaptasi poros PTO untuk penggunaan industri mungkin memerlukan pertimbangan keselamatan tambahan berdasarkan bahaya spesifik yang ada di lingkungan industri. Namun, prinsip dan fitur keselamatan inti dari poros PTO dapat diterapkan dan diadaptasi untuk memastikan pengoperasian yang aman di kedua lingkungan tersebut.

5. Lampiran Khusus: Poros PTO dapat dilengkapi dengan perlengkapan atau adaptor khusus untuk mengakomodasi berbagai mesin atau peralatan yang digerakkan. Dalam lingkungan pertanian, poros PTO umumnya terhubung ke alat-alat seperti mesin pemotong rumput, mesin pengepak jerami, atau alat penyemprot. Dalam lingkungan industri, poros PTO dapat diadaptasi untuk terhubung ke berbagai mesin industri, termasuk pompa, generator, kompresor, atau konveyor. Perlengkapan khusus ini memastikan kompatibilitas dan transfer daya yang efisien antara poros PTO dan peralatan yang digerakkan, memungkinkan integrasi yang mulus baik dalam aplikasi pertanian maupun industri.

6. Pertimbangan Lingkungan: Poros PTO dapat diadaptasi untuk mengatasi kondisi lingkungan spesifik baik di lingkungan pertanian maupun industri. Misalnya, dalam aplikasi pertanian, poros PTO mungkin perlu tahan terhadap paparan kotoran, debu, kelembapan, dan berbagai kondisi cuaca. Lingkungan industri mungkin memiliki tantangan lingkungan yang unik, seperti paparan bahan kimia, suhu tinggi, atau material abrasif. Dengan memilih material poros PTO, lapisan pelindung, dan segel yang sesuai untuk lingkungan spesifik, poros dapat diadaptasi untuk memastikan kinerja yang andal dan tahan lama di berbagai lingkungan.

7. Kepatuhan terhadap Standar: Poros PTO, baik yang digunakan di lingkungan pertanian maupun industri, harus mematuhi standar dan peraturan keselamatan yang relevan. Produsen mematuhi pedoman dan persyaratan yang ditetapkan oleh organisasi seperti American Society of Agricultural and Biological Engineers (ASABE) atau otoritas keselamatan regional lainnya. Kepatuhan memastikan bahwa poros PTO memenuhi kriteria keselamatan dan standar kinerja yang berlaku untuk lingkungan pertanian dan industri. Pengguna dapat mengandalkan poros PTO standar yang telah menjalani pengujian dan sertifikasi, yang memberikan jaminan mengenai keandalan dan keamanannya.

Dengan mempertimbangkan faktor-faktor yang disebutkan di atas, poros PTO dapat diadaptasi untuk mentransfer daya secara efektif baik di lingkungan pertanian maupun industri. Sifat poros PTO yang serbaguna, ditambah dengan pilihan kustomisasi, pertimbangan keselamatan, perlengkapan khusus, dan kepatuhan terhadap standar, memungkinkan integrasi yang sukses ke dalam berbagai macam mesin dan peralatan di berbagai industri.

poros PTO

How do PTO shafts contribute to the efficiency of agricultural operations?

Power Take-Off (PTO) shafts play a crucial role in improving the efficiency of agricultural operations by providing a versatile and reliable power source for various farming equipment. PTO shafts allow agricultural machinery to access power from tractors or other prime movers, enabling the efficient transfer of energy to perform a wide range of tasks. Here’s a detailed explanation of how PTO shafts contribute to the efficiency of agricultural operations:

1. Versatility: PTO shafts offer versatility by allowing the connection of different types of implements and machinery to tractors or other power sources. This versatility enables farmers to use a single power unit, such as a tractor, to operate multiple agricultural implements, including mowers, balers, tillers, seeders, sprayers, and more. The ability to quickly switch between various implements using a PTO shaft minimizes downtime and maximizes efficiency in agricultural operations.

2. Power Transfer: PTO shafts efficiently transfer power from the tractor’s engine to the agricultural implements. The rotating power generated by the engine is transmitted through the PTO shaft to drive the machinery connected to it. This direct power transfer eliminates the need for separate engines or motors on each implement, reducing equipment costs and maintenance requirements. PTO shafts ensure a reliable power supply, allowing agricultural operations to be carried out efficiently and effectively.

3. Increased Productivity: By utilizing PTO shafts, agricultural operations can be performed more quickly and efficiently than manual or alternative power methods. PTO-driven machinery typically operates at higher speeds and with greater power compared to human-operated or manual tools. This increased productivity allows farmers to complete tasks such as tilling, seeding, harvesting, and material handling more efficiently, reducing labor requirements and increasing overall farm productivity.

4. Time Savings: PTO shafts contribute to time savings in agricultural operations. The ability to connect and disconnect implements quickly using standardized PTO shafts allows farmers to switch between tasks rapidly. This saves time during equipment setup, as well as when transitioning between different operations in the field. Time efficiency is particularly valuable during critical farming periods, such as planting or harvesting, where timely execution is essential for optimal crop yield and quality.

5. Reduced Manual Labor: PTO shafts minimize the need for manual labor in strenuous or repetitive tasks. By harnessing the power of tractors or other prime movers, farmers can mechanize various operations that would otherwise require significant physical effort. Agricultural implements driven by PTO shafts can perform tasks such as plowing, mowing, and baling with minimal human intervention, reducing labor costs and improving overall efficiency.

6. Precision and Consistency: PTO shafts contribute to precision and consistency in agricultural operations. The consistent power supply from the PTO ensures uniform operation and performance of the connected machinery. This helps in achieving consistent seed placement, even spreading of fertilizers or chemicals, and precise cutting or harvesting of crops. Precision and consistency lead to improved crop quality, enhanced yield, and reduced waste, ultimately contributing to the overall efficiency of agricultural operations.

7. Adaptability to Various Terrain: PTO-driven machinery is highly adaptable to various types of terrain encountered in agricultural operations. Tractors equipped with PTO shafts can traverse uneven or challenging terrain, allowing implements to operate effectively on slopes, rough fields, or hilly landscapes. This adaptability ensures that farmers can efficiently manage their land, regardless of topographical challenges, enhancing operational efficiency and productivity.

8. Integration with Automation and Technology: PTO shafts can be integrated with automation and technology advancements in modern agricultural practices. Automation systems, such as precision guidance and control, can be synchronized with PTO-driven machinery to optimize operations and minimize waste. Additionally, advancements in data collection and analysis allow farmers to monitor and optimize machine performance, fuel efficiency, and productivity, further enhancing the efficiency of agricultural operations.

By providing versatility, efficient power transfer, increased productivity, time savings, reduced manual labor, precision, adaptability to terrain, and integration with automation and technology, PTO shafts significantly contribute to enhancing the efficiency of agricultural operations. They enable farmers to perform a wide range of tasks with ease, ultimately improving productivity, reducing costs, and supporting sustainable farming practices.

poros PTO

Can you explain the different types of PTO shafts and their applications?

PTO shafts (Power Take-Off shafts) come in various types, each designed for specific applications and requirements. The different types of PTO shafts offer versatility and compatibility with a wide range of machinery and implements. Here’s an explanation of the most common types of PTO shafts and their applications:

1. Standard PTO Shaft: The standard PTO shaft, also known as a splined shaft, is the most common type used in agricultural and industrial machinery. It consists of a solid steel shaft with splines or grooves along its length. The standard PTO shaft typically has six splines, although variations with four or eight splines can be found. This type of PTO shaft is widely used in tractors and various implements, including mowers, balers, tillers, and rotary cutters. The splines provide a secure connection between the power source and the driven machinery, ensuring efficient power transfer.

2. Shear Bolt PTO Shaft: Shear bolt PTO shafts are designed with a safety feature that allows the shaft to separate in case of overload or sudden shock to protect the driveline components. These PTO shafts incorporate a shear bolt mechanism that connects the tractor’s power take-off to the driven machinery. In the event of excessive load or sudden resistance, the shear bolt is designed to break, disconnecting the PTO shaft and preventing damage to the driveline. Shear bolt PTO shafts are commonly used in equipment that may encounter sudden obstructions or high-stress situations, such as wood chippers, stump grinders, and heavy-duty rotary cutters.

3. Friction Clutch PTO Shaft: Friction clutch PTO shafts feature a clutch mechanism that allows for smooth engagement and disengagement of the power transfer. These PTO shafts typically incorporate a friction disc and a pressure plate, similar to a traditional vehicle clutch system. The friction clutch allows operators to gradually engage or disengage the power transfer, reducing shock loads and minimizing wear on the driveline components. Friction clutch PTO shafts are commonly used in applications where precise control of power engagement is required, such as in hydraulic pumps, generators, and industrial mixers.

4. Constant Velocity (CV) PTO Shaft: Constant Velocity (CV) PTO shafts, also known as homokinetic shafts, are designed to accommodate high angles of misalignment without affecting power transmission. They use a universal joint mechanism that allows for smooth power transfer even when the driven machinery is at an angle relative to the power source. CV PTO shafts are frequently used in applications where the machinery requires a significant range of movement or articulation, such as in articulated loaders, telescopic handlers, and self-propelled sprayers.

5. Telescopic PTO Shaft: Telescopic PTO shafts are adjustable in length, allowing for flexibility in equipment configuration and varying distances between the power source and the driven machinery. They consist of two or more concentric shafts that slide within each other, providing the ability to extend or retract the PTO shaft as needed. Telescopic PTO shafts are commonly used in applications where the distance between the tractor’s power take-off and the implement varies, such as in front-mounted implements, snow blowers, and self-loading wagons. The telescopic design enables easy adaptation to different equipment setups and minimizes the risk of the PTO shaft dragging on the ground.

6. Gearbox PTO Shaft: Gearbox PTO shafts are designed to adapt power transmission between different rotational speeds or directions. They incorporate a gearbox mechanism that allows for speed reduction or increase, as well as the ability to change rotational direction. Gearbox PTO shafts are commonly used in applications where the driven machinery requires a different speed or rotational direction than the tractor’s power take-off. Examples include grain augers, feed mixers, and industrial equipment that requires specific speed ratios or reversing capabilities.

It’s important to note that the availability and specific applications of PTO shaft types may vary based on regional and industry-specific factors. Additionally, certain machinery or implements may require specialized or custom PTO shafts to meet specific requirements.

In summary, the different types of PTO shafts, such as standard, shear bolt, friction clutch, constant velocity (CV), telescopic, and gearbox shafts, offer versatility and compatibility with various machinery and implements. Each type of PTO shaft is designed to address specific needs, such as power transfer efficiency, safety, smooth engagement, misalignment tolerance, adaptability, and speed/direction adjustment. Understanding the different types of PTO shafts and their applications is crucial for selecting the appropriate shaft forthe intended machinery and ensuring optimal performance and reliability.
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editor by lmc 2024-11-25